Xin Aneng's Taper Cone Idler Roller, also known as rollers, are specially designed rollers primarily used to support conveyor belts. Its shape is tapered and has a centripetal effect, which can adjust the offset of the conveyor belt and keep the conveyor belt in a good central state. Conical rollers usually consist of multiple conical rollers and support structures, and the movement of materials is achieved through the rotation of the rollers.
1.Wear resistance and long service life: The tapered roller has extremely high wear resistance, extremely low friction coefficient, and is not easy to wear the belt, thus extending the service life.
2.Reasonable structure and light weight: The tapered roller has a reasonable design structure, light weight, small rotational inertia, and smooth operation, making it easier to install and maintain.
3.Excellent anti-corrosion performance: The tapered roller is anti-static, anti-combustion, anti-aging, resistant to acid, alkali and organic solvent corrosion, and can adapt to various harsh working environments.
Withstand shock and vibration: The tapered roller can withstand repeated shock and vibration, ensuring the stable operation of the conveyor system.
4.Wide operating temperature range: The tapered roller has a wide operating environment temperature range and can work normally in an environment of -40℃~90℃.
belt width (mm) |
Taper Cone Idler Roller |
Taper Cone Idler Roller |
|||||||||||
belt speed(m/s) |
0.8 |
1 |
1.25 |
1.6 |
2 |
2.5 |
3.15 |
4 |
4.5 |
5 |
5.6 |
6.5 |
|
500 |
maximum conveying capacity |
69 |
87 |
108 |
139 |
174 |
217 |
||||||
650 |
127 |
159 |
198 |
254 |
318 |
397 |
|||||||
800 |
198 |
248 |
310 |
397 |
496 |
620 |
781 |
||||||
1000 |
324 |
405 |
507 |
649 |
811 |
1014 |
1278 |
1622 |
|||||
1200 |
593 |
742 |
951 |
1188 |
1486 |
1872 |
2377 |
2674 |
2971 |
||||
1400 |
825 |
1032 |
1321 |
1652 |
2065 |
2603 |
3304 |
3718 |
4130 |
||||
1600 |
2168 |
2733 |
3440 |
4373 |
4920 |
5466 |
6122 |
||||||
1800 |
2795 |
3494 |
4403 |
5591 |
6291 |
6989 |
7829 |
9083 |
|||||
2000 |
3470 |
4338 |
5466 |
6941 |
7808 |
8676 |
9717 |
11277 |
|||||
2200 |
6843 |
8690 |
9776 |
10863 |
12166 |
14120 |
|||||||
2400 |
8289 |
10526 |
11842 |
13158 |
14737 |
17014 |
|||||||
2600 |
The working principle of the tapered roller is based on the friction of the material and the acceleration of gravity. When materials are transported through the conveyor belt, they are supported and pushed by the rollers, and at the same time friction is generated on the surface where the rollers contact the materials. This friction causes the material to move forward, gradually accelerating during the movement. The biggest feature of the Xin Aneng's Taper Cone Idler Roller is that the gap between the rollers gradually shrinks and takes on a tapered shape from large to small. This design allows the material to be gradually squeezed during movement, thereby achieving better conveying effects.
Xin Aneng's Taper Cone Idler Roller are widely used in material conveying systems in various industries, such as steel plants, power plants, docks, coal mines, etc. Its size includes parameters such as diameter, length and cone angle. The selection of these parameters needs to be based on the actual conditions of the conveying system. For example, the diameter is generally between 50~219mm, the length is between 150~350mm, and the taper angle is between 20 degrees and 45 degrees.
In general, the tapered roller is an efficient, stable and durable material conveying equipment, which is of great significance for improving the operating efficiency of the conveying system and reducing maintenance costs.
Our factory has a comprehensive quality assurance system. Before production begins, we will submit a comprehensive quality assurance plan for this project. This plan includes quality assurance procedures, organizational methods, qualifications of involved personnel, and controls for all activities affecting project quality such as design, procurement, manufacturing, transportation, installation, commissioning, and maintenance. We have dedicated personnel responsible for quality assurance activities.
1.Inspection and control of equipment;
2.Control of purchased equipment or materials;
3.Control of materials;
4.Control of special processes;
5.On-site construction supervision;
6.Quality witness points and schedules.
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