Before installing the conveyor, be sure to install it after the transfer tower and silo are completed. The installation and adjustment of all conveyors should be carried out in accordance with geological parameters and drawings.
Conveyor installation steps
(1) Underline;
(2) Check the civil construction and check the condition of anchor bolts and embedded steel plates;
(3) Check the position of each component of the conveyor;
(4) Install the truss according to the anchor bolts;
(5) Install and adjust equipment (including upper and lower rollers, wipers, driving devices, etc.);
(6) Install the tape elevator;
(7) Install the telescopic head;
(8) Install the guide trough;
(9) Install the tensioning device;
(10) Install all electrical part brackets;
(11) Tape cutting and vulcanization connection.
Conveyor electrical part installation steps
(1) Install cable ducts;
(2) Install limit switches, protection devices, electrical control cabinets, etc.;
(3) Install electric lights;
(4) Laying cables;
(5) Connect the wires.
At the end of the installation of the conveyor, the damaged parts should be repainted in accordance with the technical specifications. Secondly, add grease or lubricating oil to the following conveyor equipment according to the procedures specified in the lubricating oil operation manual: reducer, coupling, crane, bearing seat, motor bearing, etc.
Development trend
In the future, conveyors will develop towards large-scale development, expanding the scope of use, automatic sorting of materials, reducing energy consumption, reducing pollution, etc.
①Continue to develop towards large-scale. Large-scale includes several aspects such as large conveying capacity, large unit length and large conveying inclination angle. The length of the hydraulic conveying device has reached more than 440 kilometers. The length of a single belt conveyor is nearly 15 kilometers, and several units have appeared to form a "belt conveyor" connecting the two places. Many countries are exploring more complete conveyor structures for continuous transportation of materials over long distances and large volumes.
②Expand the scope of use of the conveyor. Develop conveyors that can work under high and low temperatures, in environments with corrosive, radioactive, and flammable substances, and that can transport hot, explosive, agglomerating, and sticky materials.
③ Make the structure of the conveyor meet the requirements of the automated control of the material handling system for a single machine. For example, the trolley conveyor used by the post office to automatically sort parcels should be able to meet the requirements of sorting actions.
④ Reducing energy consumption to save energy has become an important aspect of scientific research in the field of transportation technology. The energy consumed in transporting 1 ton of material for 1 km has been used as one of the important indicators for conveyor selection.
⑤ Reduce the dust, noise and waste gas emitted by various conveyors during operation.
Belt conveyors have the advantages of large conveying capacity, simple structure, easy maintenance, and standardized components. They are widely used in mining, metallurgy, coal and other industries to convey loose materials or finished items. According to the requirements of the conveying process, they can be conveyed by a single conveyor. , it can also be composed of multiple units or combined with other conveying equipment to form a horizontal or inclined conveying system to meet the needs of different layouts of operating lines. , suitable for conveying powdery, granular, small pieces of low-abrasive materials and bagged materials with a density of less than 1.67/ton/cubic meter and easy to dig out, such as coal, gravel, sand, cement, fertilizer, grain wait. The temperature of the materials being sent is less than 60℃. The machine length and assembly form can be determined according to user requirements. The transmission can be an electric roller or a driving device with a driving frame.
